; Cat® Energy Control System 200 (Cat ECS 200) control panel - H.O. Penn
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Cat® Energy Control System 200 (Cat ECS 200) control panel

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Cat® Energy Control System 200 (Cat ECS 200) control panel

Overview

The Cat® Energy Control System 200 (Cat ECS 200) control panel provides all of the controls and system indicators in one easy to access interface for multiple generator set paralleling operations.

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The Cat ECS 200 generator set controller uses:
        
  • System graphic icons and labels that allow for simple, comprehensive generator set paralleling operation
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  • Easy-to use 8” color LED touchscreen display features scroll navigation
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  • Generator set and remote-mount options are available
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  • Island paralleling – up to 32 genset operation
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  • High visibility graphical touchscreen display with alarm/event descriptions, set points, engine and generator monitoring
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  • Intuitive navigation for display of power metering, protection, engine and generator parameters and tuning
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  • Lockout security provision to assure platform integrity with three programable security levels
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  • Multi-language support
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  • Ethernet Modbus TCP for external communications
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  • Support of up to four off-package remote HMI’s (sold separately)
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  • Compatible with Cat Connect Product Link devices
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  • Embedded HMI Web Server
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  • Advanced Paralleling Control Data Link (APCDL)
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  • Automatic mains failure with utility voltage sensing capability (open transition) and remote breaker or contactor control/monitoring
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  • Engine remote start integrity monitoring
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  • Generator circuit breaker control
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  • Single genset transient load relief (TLR)
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  • Advanced Overcurrent Protection
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  • Arc Flash Maintenance Mode
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  • Basic programmable logic control (PLC) function
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  • Base load with utility
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  • Dead bus arbitration
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  • EPA Tier 4 integration
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  • Inducement override
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  • Real (kW) load histograms
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  • Status event log
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  • Real-Time Clock
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  • Programmable Cycle Timer (PCT)
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  • Supports dynamic gas blending (DGB)
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  • Failsafe Adaptive Load Sharing/Droop operation
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  • Ring network topology for system resilience 
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  • Compliance with UL2200 3rd edition requirements including UL6200 functional safety requirements
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  • Local annunciation facilitates compliance to NFPA 110 (subject to local authority having jurisdiction approval)
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  • Cat dealers have over 1,800 dealer branch stores operating in 200 countries
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  • Your local Cat dealer provides extensive post-sale support, including maintenance and repair agreements

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  • Control
    • Auto/Start/Stop
    • Emergency stop
    • Engine cooldown timer
    • Engine cycle crank
    • Programmable cycle timer
    • Speed and voltage adjust
    • Synchronizing
  • Generator Monitoring
    • Generator AC voltage monitoring (+/- 0.25% accuracy)
    • Utility AC voltage monitoring (+/- 0.25% accuracy)
    • 3 phase/4 wire (L-L & L-N) sensing
    • Generator current sensing (3 phase/6 wire) (+/- 0.25% accuracy)
    • Generator AC current (per phase and average)
    • Generator frequency
    • kWh, kVArh and import and export kVAh (total and trip)
    • Generator stator and bearing temperature (with optional RTD module)
    • kW load histogram
    • Island paralleling up to 32 gensets
    • Genset circuit breaker control
    • Base load with utility
    • Dead bus arbitration
    • Failsafe adaptive load sharing/droop operation
  • Generator Protection
    • Generator phase sequence (47G)
    • Bus phase sequence (47)
    • Over/Under voltage (27/59)
    • Over/Under frequency (81 O/U)
    • Overcurrent timed and inverse (50/51)
    • Overcurrent (thermal damage curve) (51)
    • Reverse power real (kW) (32)
    • Reverse power reactive (kVAr) (32RV)
    • Current balance (46)
    • Overload (49)
    • Voltage imbalance (60)
    • Arch flash maintenance mode
    • Open phase detection
  • Utility Protection
    • Open Phase Detection
    • Over/Under voltage and frequency (27/59) and (81O/U)
  • Bus Protection
    • Over/Under voltage and frequency (27/59) and (81O/U)
  • Engine Monitoring
    • Engine oil pressure (psi or kPa)
    • Engine oil temperature (°C or °F)
    • Engine coolant temperature (°C or °F)
    • Engine speed (RPM)
    • Battery voltage
    • Crank attempt and successful start counter
    • Run hour meter
    • Real time clock
  • Engine Protection
    • Control switch not in auto (alarm)
    • Low oil pressure
    • High coolant temperature (alarm and shutdown)
    • Low coolant temp (alarm)
    • Low coolant level (alarm and shutdown)
    • High engine oil temp (alarm and shutdown)
    • Low/High/Weak battery voltage
    • Fail to start
    • Overspeed
    • Overcrank
    • Low gas pressure (alarm and shutdown)
  • Communications
    • Primary and accessory CAN data link
    • Remote annunciator data link
    • Cat Data Link – with optional PLE702
    • Ethernet (Modbus TCP/IP) – 100 baseT
    • 8x 4-wire ports/managed switch (for internal and customer use)
    • 4x 2-wire ports: internal device network
  • Inputs & Outputs
    • Digital Inputs: Emergency stop
    • Digital Inputs: Remote start
    • Digital Inputs: 32 programmable inputs (generator set configuration may affect available features)
    • Digital Outputs: 24 programmable outputs (total)
    • Digital Outputs: Up to 4 programmable outputs for functional safety
    • Analog Outputs: 4 analog outputs
    • PWM Outputs: 6 total (1 for IVR – standard)
    • Analog Inputs: 6 programmable inputs 0-5V or resistive (generator set configuration may affect available features)
  • Language Support
    • Multi-Language support
  • Environmental
    • Control Module Box
    • Operating Temp: -40°C to +70°C (Storage Temp: -55°C to +85°C)
    • Ingress Protection: IP66 (HMI Touchscreen from the front)
  • Display
    • Off-Package Remote HMI; The Cat ECS 200 supports up to four optional full function remote HMI displays with the addition of an unmanaged Ethernet switch. The interactive color touchscreen graphical interface serves to display generator set system alarm conditions, status indications and annunciation facilitates compliance to NFPA110 (subject to local authority having jurisdiction approval)
  • Rs-485 Annunciator
    • The remote RS-485 annunciator serves to display genset system alarm conditions and status indications for 16 points with a standard NFPA 99 and 110 label. The annunciator has been designed for use on the long-distance annunciator datalink and may be used in remote (up to 4000 feet) applications.
    • A maximum of four annunciators may be used with a Cat ECS 200.
  • Digital Input/output Module
    • The digital input/output (DI/O) module serves to provide expandable input and output for any event and is capable of reading discrete inputs and setting relay outputs. The DI/O module has been designed for use on the accessory communication network and may be used in either local (package mounted) or off-package remote (up to 244 meters or 800 feet) applications.
    • A maximum of six DI/O modules may be used with a Cat ECS 200.
  • Rtd Module
    • The RTD module serves to provide expandable generator set temperature monitoring capability of the Cat ECS 200 control system and is capable of reading up to eight type 2-wire, 3-wire and 4-wire RTD inputs. The RTD Module has been designed for use on the Accessory Communication Network and may be used in either local (package mounted) or off-package remote (up to 244 meters or 800 feet) application.
  • Communications
    • Expansion Input/Output Ethernet Modules- Supports expanded Inputs/Outputs (IO) capability of the Cat ECS 200 control: Analog and digital I/O and Temperature sensing (RTD)- Configure I/O for any event (read and write function)- Package mounted and/or ship loose options

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