RM500B

RM500B Rotary Mixer

Road Reclaimer

Overview

The RM500B Rotary Mixer combines superior performance and reliability to achieve the most demanding job specifications while maximizing machine uptime. With many enhanced features and options, the RM500B is designed to work well in both full depth reclamation and soil stabilization applications.

C15 Engine
Cat® C15 Engine The C15 engine provides a gross power (SAE J1995) of 407 kW (546 hp). The combination of large displacement and high torque allow the RM500B to propel through the toughest materials. The engine meets US EPA Tier 4 Final and EU Stage V emission standards.
Robust Cooling System
Reversible Cooling Fan The cooling fan is reversible and automatically performs periodic cycles in reverse to clean the heat exchanger by expelling accumulated dust. This allows the system to cool more efficiently, ensuring optimal engine performance.
Electronically Controlled All-wheel Drive
Four Propel Pumps, Four Drive Motors Four propel pumps provide separate, dedicated flow to all four drive motors. Provides superior tractive effort in soft underfoot conditions.
Cab
Iso-mounted Cab is Pressurized Iso-mounted cab reduces vibration and is pressurized to maximize comfort by keeping noise, dust and the elements out.
Operator's Station
Sliding Cab Cab slides left and right and can be positioned to maximize visibility.
Electronic Control Modules
Reliable Field-proven Technology Reliable field-proven technology provides maximum productivity and simplifies troubleshooting.
Rotor Drive
Cat Powershift Transmission A Cat powershift transmission drives the rotor and is sized to handle tough cutting and deep mixing.
Mixing Chamber
Mixing Chamber Mixing chamber allows the rotor to move independently so that the capacity of the chamber actually increases in deeper cuts to allow better material mixing.
Hydraulic Front Door
Hydraulically Operated Front Door Hydraulically operated front door allows the operator to control the opening of the front door from the operator's station.
Universal Rotors
Universal Rotor 41 cm (16") for Asphalt Designed to produce maximum breakout force, the Universal Rotor 41 cm (16") performs well in severe asphalt cuts. It also cuts existing soil cement.
Serviceability
Hydraulic Rotor Hood Tilt Hydraulic rotor hood tilt rotates hood forward for convenient access to rotor for inspection and tool maintenance.
C15 Engine
Cat® C15 Engine The C15 engine provides a gross power (SAE J1995) of 407 kW (546 hp). The combination of large displacement and high torque allow the RM500B to propel through the toughest materials. The engine meets US EPA Tier 4 Final and EU Stage V emission standards.
Engine Technology Every Tier 4 Final / Stage V Cat engine is equipped with a combination of proven electronic, fuel, air and aftertreatment components. Applying proven technologies systematically lets us meet our customer's high expectations for productivity, fuel efficiency, reliability and service life.
Robust Cooling System
Reversible Cooling Fan The cooling fan is reversible and automatically performs periodic cycles in reverse to clean the heat exchanger by expelling accumulated dust. This allows the system to cool more efficiently, ensuring optimal engine performance.
Electronically Controlled All-wheel Drive
Four Propel Pumps, Four Drive Motors Four propel pumps provide separate, dedicated flow to all four drive motors. Provides superior tractive effort in soft underfoot conditions.
Load Sensing System Load sensing system controlled by the ECM, matches propel speed to load on the engine.
Two Speed Ranges Two speed ranges allow the machine to operate at either maximum torque to propel the machine through the toughest conditions, or a faster speed for moving around the job site.
Infinitely Variable Machine Speeds Infinitely variable machine speeds determined by the propel lever and speed control buttons on the keypad.
Cab
Iso-mounted Cab is Pressurized Iso-mounted cab reduces vibration and is pressurized to maximize comfort by keeping noise, dust and the elements out.
Items Included With Cab The following features further enhance operator comfort: 1) Heating/air conditioning controls. 2) Left and right access doors. 3) Rotating heated cloth seat with integrated controls. 4) Sound absorbing headliner. 5) Tinted glass. 6) Windshield wipers. 7) Cushioned floor mat. 8) Dual front mounted speakers. 9) Radio-ready mount. 10) Heavy-duty isolation mounts.
Additional Operator Comforts Additional operator comforts include two cup holders and a 12-volt power receptacle. The cab is also radio-ready and includes a power converter, antenna with cable, two speakers and a headliner location for mounting radio.
Cab Provides Exceptional Visibility The cab provides exceptional visibility to the front tire edge, mixing chamber and to the rear wheels.
Operator's Station
Sliding Cab Cab slides left and right and can be positioned to maximize visibility.
Operator's Seat Comfortable and durable seat has an integrated mini handwheel steering control and a control console with LCD touchscreen display and propel joystick. Seat and side control console rotates 180 degrees to enhance operator comfort. Seat is heated to provide greater comfort in cold operating conditions. A seatbelt is standard.
Control Console The control console is integrated with the operator's seat and offers fingertip access to controls regardless of how the seat is positioned. An integrated touchscreen LCD display provides machine operational data, diagnostics and can alert the operator to potential problems. A backlit keypad provides well-defined controls even in poor light conditions. The propel lever houses convenient rotor control buttons so the operator can focus on work rather than look for the proper button to push.
Remote Camera System Remote cameras on the front and rear of the machine provide live video to a display unit mounted to the dashboard. The video enhances visibility for the operator to the front and rear of the machine. An optional third camera is available to provide views to the rear of the mixing chamber.
Touchscreen LCD Display The touchscreen LCD Display provides clear instrumentation and basic diagnostics, alerting the operator to potential performance issues. The screens are easy to understand and intuitive to navigate.
Mini Handwheel Steering The RM500B is steered with a mini handwheel control integrated with the left armrest of the operator's seat. The control is comfortable to grip and offers effortless, precise control of the machine.
Propel Lever with Thumb Control Buttons The propel lever is located on the control console integrated with the right arm rest of the operator's seat. Easing the propel lever forward from the neutral position increases speed in the forward direction; moving rearward from neutral increases speed in the reverse direction. The lever has six thumb control buttons that provide convenient control of rotor functions.
Electronic Control Modules
Reliable Field-proven Technology Reliable field-proven technology provides maximum productivity and simplifies troubleshooting.
Electronic Control Modules (ECM) Electronic Control Modules (ECM) receive input signals from sensors in the engine, propel, steering and rotor drive systems which monitor current operating conditions.
Self-diagnostics Self-diagnostics provide information for troubleshooting and alerts the operator about potential system problems.
Automatic Load Control Automatic load control adjusts propel speed so that engine speed does not drop below 1900 rpm. Machine always works at peak efficiency for maximum output.
Automatic Rotor Depth Control Automatic rotor depth control provides consistent quality and performance.
Rotor Drive
Cat Powershift Transmission A Cat powershift transmission drives the rotor and is sized to handle tough cutting and deep mixing.
Heavy-duty Gear Reducers Heavy-duty gear reducers with four planetary carriers provide excellent rotor drive reliability.
Rugged Drive Chains Rugged drive chains provide efficient, continuous power to the rotor. Single strand heavy-duty chain resists breakage.
Three Rotor Speeds Three rotor speeds for maximum performance in a variety of materials and cutting depths. First speed is used primarily for pulverizing the material. Second and third rotor speeds can be used as blending or mixing passes.
High Capacity High capacity rotor driveshafts and maintenance-free universal joints.
Heavy-duty Shear Disc or Optional Torque Limiter Heavy-duty shear disc or optional torque limiter protects rotor drive components from torsional stress and shocks loads.
Mixing Chamber
Mixing Chamber Mixing chamber allows the rotor to move independently so that the capacity of the chamber actually increases in deeper cuts to allow better material mixing.
Mid-machine Rotor Mid-machine rotor uses total machine weight to help keep rotor steady in the cut for uniform depth control.
Bi-directional Mixing Bi-directional mixing capability increases machine efficiency.
Large Heavy-duty Breaker Bars Large heavy-duty breaker bars help achieve uniform sizing.
Hydraulically Adjustable Rear Door Hydraulically adjustable rear door for optimum control of gradation and material uniformity.
Hydraulically Adjustable Front Door Hydraulically adjustable front door allows more precise sizing control when operating in the reverse direction.
Side Access Doors Side access doors enable quick and simple replacement of cutting tools on rotor ends.
Hydraulic Front Door
Hydraulically Operated Front Door Hydraulically operated front door allows the operator to control the opening of the front door from the operator's station.
Dual Hydraulic Cylinders Dual hydraulic cylinders offer increased lifting force and precise control of the front door.
Front Door Raises Parallel The front door raises parallel to the cutting surface to prevent the door from plowing material in harsh soil stabilization conditions.
Forward or Reverse Operation Forward or reverse operation increases machine versatility in soil stabilization.
Visual Site Gauge Visual site gauge on rotor hood displays door position and allows the operator to precisely control the opening of the front door.
Universal Rotors
Universal Rotor 41 cm (16") for Asphalt Designed to produce maximum breakout force, the Universal Rotor 41 cm (16") performs well in severe asphalt cuts. It also cuts existing soil cement.
Universal Rotor 46 cm (18") for Soil The Universal Rotor 46 cm (18") is designed to provide maximum mixing depth and has lower breakout force compared to the Universal Rotor 41 cm (16"). This rotor meets European 45 cm mixing depth requirements while providing the highest level of material pulverization and gradation.
Serviceability
Hydraulic Rotor Hood Tilt Hydraulic rotor hood tilt rotates hood forward for convenient access to rotor for inspection and tool maintenance.
Hinged Service Doors Hinged service doors open wide on sides of engine, rotor hood and on top deck for access to power train and rotor drive components.
Self-lubricating Rotor Drive Chains Self-lubricating rotor drive chains in sealed chain cases partially filled with oil.
Electronic Control Module (ECM) Electronic Control Module (ECM) monitors machine systems and provides self-diagnostics for operator or service personnel.

 

Three warning levels alert operator to conditions on the machine that require attention. Encourages repair before major failure.

 

Level One - a flashing gauge indicator and a flashing alert indicator light.

 

Level Two - level one warning plus the warning action lamp flashing.

 

Level Three - level two warning plus the warning action horn sounds.
Visual Indicators Visual indicators allow easy check of engine coolant, hydraulic oil level, rotor bearing reservoir and air restriction indicator.
Quick-connect Hydraulic Test Ports Quick-connect hydraulic test ports simplify system diagnostics.
Ecology Drains Ecology drains provide an environmental method to drain fluids. They are included on the radiator, engine oil pan, hydraulic and fuel tank.
S•O•S(SM) Ports S•O•S ports allow for simple fluid collection of engine oil, engine coolant and hydraulic oil.
Secure Hose Routing Secure hose routing with polyethylene routing blocks to reduce rubbing and increase service life.
Nylon Braided Wrap and All-weather Connectors Nylon braided wrap and all-weather connectors ensure electrical system integrity. Electrical wiring is color-coded, numbered and labeled with component identifiers to simplify troubleshooting.
Maintenance-free Cat Batteries Maintenance-free Cat batteries are mounted on the side of the machine and are accessible from ground level. Cat batteries are specifically designed for maximum cranking power and protection against vibration.
Machine is Product Link Wire-ready Machine is Product Link wire-ready. The Cat Product Link System (PLS) ensures maximum uptime and minimum repair costs by simplifying tracking of equipment fleets. Provides automatic machine location and hour updates. Can be obtained through your local Cat dealer.

Service Refill Capacities

Fuel Tank Capacity
279gal (US)

Dimensions

Maximum Height
11.78ft
Wheel Base
21.33ft
Length
33.83ft
Width
9.58ft
Ground Clearance
19.9in

Engine

Engine Model
C15
Gross Power
546HP

Operating Specifications

Maximum Cutting/Mixing Depth
20in
Rotor Speed - Second (at 2100 Engine rpm)
152r/min
Rotor Speed - First (at 2100 Engine rpm)
110r/min
Rotor Options
Universal, Combination, Soil
Operating Speed
2mile/h
Maximum Travel Speed
6.2mile/h
Rotor Speed - Third (at 2100 Engine rpm)
205r/min
Cutting/Mixing Width
96in

Weights

Maximum Operating Weight
62611lb

Standard/Optional Features

Standard Equipment:

Optional Equipment:

  • Push Bar
  • Torque Limiter
  • Product Link
  • Mirror Package
  • Roll Over Protective Structure
  • Universal Rotor
  • Combination Rotor
  • Soil Rotor
  • Water Spray System
  • Ultra Low-flow Water Spray System
  • Emulsion Spray System
  • Roading Light Package
  • Counterweight Kit
  • Amber Warning Beacon Light
  • Remote Camera - Rear Mixing Chamber Door

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